SPECIFICATIONS
Material
Torque Specifications
DESCRIPTION AND OPERATION
Engine Emission Control
Component Locations
2.0L GTDI
3.5L Ti-VCT and 3.7L Ti-VCT
3.5L GTDI
System Operation
Refer to the PC/ED manual section 1 Description and Operation.
Component Description
Refer to the PC/ED manual section 1 Description and Operation.
DIAGNOSIS AND TESTING
Engine Emission Control
For PCM DTCs, refer to Section 303-14 DTC Chart: PCM. For driveability symptoms without DTCs, refer to the PC/ED manual, section 3 Symptom Charts.
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator - 2.0L GTDI
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- Remove the intake manifold. For additional information, refer to Section 303-01C.
- NOTE: Clean and inspect the gasket mating surfaces.
- Tighten to 10 Nm (89 lb-in).
- Inspect and replace the crankcase vent oil separator gasket as necessary. Visual check.
- To install, reverse the removal procedure.
Crankcase Vent Oil Separator - 3.5L GTDI
Removal and Installation
- Release the wire harness pin-type retainer from the crankcase vent oil separator.
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- Remove the 3 crankcase vent oil separator bolts.
- To install, tighten to 8 Nm (71 lb-in).
- Remove the crankcase vent oil separator from the RH valve cover.
- To install, reverse the removal procedure.
Positive Crankcase Ventilation (PCV) Valve - 3.5L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Positive Crankcase Ventilation (PCV) Valve - 3.5L GTDI
Material
Removal and Installation
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- NOTICE: A new PCV valve must be installed if removed from the
valve cover. Damage will occur to the locking mechanism on the PCV valve.
NOTE: To install, apply clean engine oil to the O-ring seal.
Rotate the PCV valve counterclockwise and remove from the crankcase vent oil separator.- Discard the PCV valve.
- To install, reverse the removal procedure.
- Install a new PCV valve.
Positive Crankcase Ventilation (PCV) Valve - 3.7L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Engine Ignition - 3.7L Ti-VCT
SPECIFICATIONS Material General Specifications Torque Specifications DESCRIPTION AND OPERATION Engine Ignition Component Location 3.7L Ti-VCT System Operation REFER to the PC/ED m ...Intake Air Distribution and Filtering
SPECIFICATIONS Material Torque Specifications DESCRIPTION AND OPERATION Intake Air Distribution and Filtering 2.0L GTDI The air intake system consists of the: ACL assembly. ACL&nbs ...Other materials:
Safety Belts
PRINCIPLES OF OPERATION
WARNING: Never let a passenger hold a child on his or her lap
while your vehicle is moving. The passenger cannot protect the
child from injury in a crash.
WARNING: It is extremely dangerous to ride in a cargo area,
inside or outside of a vehicle. In a crash, people ridin ...
Transfer Case - Power Transfer Unit (PTU)
SPECIFICATIONS
Material
Torque Specifications
a Refer to the procedure in this section.
DESCRIPTION AND OPERATION
Power Transfer Unit (PTU)
The AWD system consists of the following:
PTU
Rear driveshaft
AWD module
Rear axle with coupling device
The PTU is a mecha ...
Specifications, Description and Operation, General Procedures
SPECIFICATIONS
Material
General Specifications
Torque Specifications
a Tighten to 10 Nm (89 lb-in) plus an additional 720 degrees.
b Tighten to 16 Nm (142 lb-in) plus an additional 180 degrees.
c Refer to the procedure in this section.d Tighten to 5 Nm (44 lb-in) plus a ...