SPECIFICATIONS
Material
Torque Specifications
DESCRIPTION AND OPERATION
Engine Emission Control
Component Locations
2.0L GTDI
3.5L Ti-VCT and 3.7L Ti-VCT
3.5L GTDI
System Operation
Refer to the PC/ED manual section 1 Description and Operation.
Component Description
Refer to the PC/ED manual section 1 Description and Operation.
DIAGNOSIS AND TESTING
Engine Emission Control
For PCM DTCs, refer to Section 303-14 DTC Chart: PCM. For driveability symptoms without DTCs, refer to the PC/ED manual, section 3 Symptom Charts.
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator - 2.0L GTDI
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- Remove the intake manifold. For additional information, refer to Section 303-01C.
- NOTE: Clean and inspect the gasket mating surfaces.
- Tighten to 10 Nm (89 lb-in).
- Inspect and replace the crankcase vent oil separator gasket as necessary. Visual check.
- To install, reverse the removal procedure.
Crankcase Vent Oil Separator - 3.5L GTDI
Removal and Installation
- Release the wire harness pin-type retainer from the crankcase vent oil separator.
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- Remove the 3 crankcase vent oil separator bolts.
- To install, tighten to 8 Nm (71 lb-in).
- Remove the crankcase vent oil separator from the RH valve cover.
- To install, reverse the removal procedure.
Positive Crankcase Ventilation (PCV) Valve - 3.5L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Positive Crankcase Ventilation (PCV) Valve - 3.5L GTDI
Material
Removal and Installation
- Disconnect the crankcase ventilation tube-to-PCV valve quick connect coupling. For additional information, refer to Section 310-00.
- NOTICE: A new PCV valve must be installed if removed from the
valve cover. Damage will occur to the locking mechanism on the PCV valve.
NOTE: To install, apply clean engine oil to the O-ring seal.
Rotate the PCV valve counterclockwise and remove from the crankcase vent oil separator.- Discard the PCV valve.
- To install, reverse the removal procedure.
- Install a new PCV valve.
Positive Crankcase Ventilation (PCV) Valve - 3.7L Ti-VCT
Material
Removal and Installation
NOTE: Removal steps in this procedure may contain installation details.
- NOTICE: A new PCV valve
must be installed if removed from the valve cover. Damage will occur to the
locking mechanism on the PCV valve.
Minor component movement CCW. Discard the specified component. Follow local disposal regulations.
- To install, reverse the removal procedure. Apply the specified lubricant to the specified component.
Engine Ignition - 3.7L Ti-VCT
SPECIFICATIONS
Material
General Specifications
Torque Specifications
DESCRIPTION AND OPERATION
Engine Ignition
Component Location
3.7L Ti-VCT
System Operation
REFER to the PC/ED m ...
Intake Air Distribution and Filtering
SPECIFICATIONS
Material
Torque Specifications
DESCRIPTION AND OPERATION
Intake Air Distribution and Filtering
2.0L GTDI
The air intake system consists of the:
ACL assembly.
ACL&nbs ...
Other materials:
Appendices
GENERAL INFORMATION
SYNC® End User License Agreement (EULA)
• You have acquired a device (“DEVICE”) that includes software
licensed by Ford Motor Company and its affiliates (“FORD MOTOR
COMPANY”) from an affiliate of Microsoft Corporation (“MS”). Those
installed software products ...
Sunshade
The power rear sunshade covers the rear window of the vehicle.
The control is located in the center
console access bin.
Press the control to move the sunshade up or down.
Note: Do not try to manually move the sunshade.
The sunshade has a one-touch down feature. Press and release the
cont ...
Engine coolant check
Checking the Engine Coolant
The concentration and level of engine coolant should be checked at the
intervals listed in Scheduled Maintenance Information.
Note: Make sure that the level is at the FULL COLD level or within the
COLD FILL RANGE in the coolant reservoir.
Note: Coolant expands wh ...