Ford Taurus Service Manual: Removal

Engine

Special Tool(s)

Ford Taurus. Engine

Ford Taurus. Engine

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02.
  1. Release the fuel system pressure. For additional information, refer to Section 310-00.
  1. Drain the engine cooling system. For additional information, refer to Section 303-03.
  1. Remove the cowl panel grille. For additional information, refer to Section 501-02.
  1. Remove the engine ACL and ACL outlet pipe assembly. For additional information, refer to Section 303-12.
  1. Remove the battery tray. For additional information, refer to Section 414-01.
  1. Remove the nut and disconnect the power feed from the battery terminal.

    Ford Taurus. Engine

  1. Remove the nut and ground wire.

    Ford Taurus. Engine

  1. Disconnect the wiring harness electrical connector.

    Ford Taurus. Engine

  1. Loosen the 2 clamps and disconnect the upper radiator hose and the heater hose.
    • Disconnect the heater hose quick connect coupling.
    • Detach the hoses from the 2 retaining clips.

    Ford Taurus. Engine

  1. Disconnect the vacuum tube quick connect coupling from the power brake booster. For additional information, refer to Section 310-00.
    • Detach the vacuum tube retaining clip.

    Ford Taurus. Engine

  1. Disconnect the transaxle selector lever cable end from the manual control lever, remove the 2 bracket bolts and position the selector lever cable and bracket aside.

    Ford Taurus. Engine

  1. Loosen the clamp and disconnect the CAC outlet tube.

    Ford Taurus. Engine

  1. Loosen the clamp and disconnect the coolant hose from the degas bottle.

    Ford Taurus. Engine

  1. Loosen the clamp and disconnect the lower radiator hose from the engine.

    Ford Taurus. Engine

  1. Detach the 2 wiring harness retainers from the valve cover stud bolts.

    Ford Taurus. Engine

  1. Loosen the clamp and disconnect the CAC inlet tube.

    Ford Taurus. Engine

  1. Disconnect the fuel supply tube quick connect coupling. For additional information, refer to Section 310-00.

    Ford Taurus. Engine

  1. Disconnect the EVAP tube from the EVAP purge valve. For additional information, refer to Section 310-00.

    Ford Taurus. Engine

  1. Remove the bolt and the ground wire from the RH inner fender.

    Ford Taurus. Engine

  1. Disconnect the 2 wiring harness electrical connectors.
    1. Push the wiring harness retainer tab in.
    1. Slide the wiring harness up and off of the bulkhead.

    Ford Taurus. Engine

  1. Loosen the 4 retainers and remove the underbody shield.

    Ford Taurus. Engine

  1. Remove the catalytic converter. For additional information, refer to Section 309-00.
  1. Remove the engine roll restrictor. For additional information, refer to Section 307-01B.
  1. Remove the front subframe. For additional information, refer to Section 502-00.
  1. Remove the 2 secondary latches from the transaxle fluid cooler tubes.

    Ford Taurus. Engine

  1. Using the Transaxle Cooler Tube Disconnect Tool, disconnect the transaxle cooling tubes.

    Ford Taurus. Engine

  1. Remove the 2 transaxle-to-oil pan bolts.

    Ford Taurus. Engine

  1. Remove the drain plug and drain the engine oil.
    • Install the drain plug and tighten to 27 Nm (20 lb-ft).

    Ford Taurus. Engine

  1. Remove and discard the engine oil filter.

    Ford Taurus. Engine

  1. Remove the 2 nuts and slide the RH halfshaft assembly out of the transaxle.
    • Position the halfshaft aside and support with a length of mechanics wire.

    Ford Taurus. Engine

  1. Using the Halfshaft Remover and Slide Hammer, separate the halfshaft from the transmission.
    • Position the halfshaft aside and support with a length of mechanics wire.

    Ford Taurus. Engine

  1. Remove the A/C compressor drive belt. For additional information, refer to Section 303-05.
  1. Remove the A/C tube bracket nut.

    Ford Taurus. Engine

  1. Disconnect the 2 A/C compressor electrical connectors.
    • Detach the wiring harness retainer from the A/C tube stud bolt.
    • Remove the A/C compressor nut, stud and the 2 bolts.
      • Position the A/C compressor aside and support with a length of mechanics wire.

    Ford Taurus. Engine

  1. NOTE: Position a block of wood under the transaxle.

    Install the Powertrain Lift and Adjustable Grip Arms.

    Ford Taurus. Engine

  1. Remove the transaxle support insulator through bolt and nut.

    Ford Taurus. Engine

  1. Remove the 3 nuts, the bolt and the transaxle support insulator bracket.

    Ford Taurus. Engine

  1. Remove the 4 nuts, the 3 bolts and the engine mount.
    • Lower the engine and transaxle assembly from the vehicle.

    Ford Taurus. Engine

  1. Remove the starter cable cover and the 2 nuts.
    • Detach the 2 wire terminals from the starter.
    • Remove the nut and the ground wire from the starter stud bolt.

    Ford Taurus. Engine

  1. Remove the 2 stud bolts and the starter.

    Ford Taurus. Engine

  1. Remove the starter insulator.

    Ford Taurus. Engine

  1. NOTICE: Only rotate the engine in a clockwise direction or engine damage will occur.

    NOTE: Mark one stud and the flexplate for assembly reference.

    Remove and discard the 4 torque converter nuts.

    Ford Taurus. Engine

  1. Disconnect the coolant hose from the transmission fluid temperature control valve.

    Ford Taurus. Engine

  1. Position the generator cap aside and remove the nut and wire terminal.
    • Disconnect the wire harness electrical connector.
    • Detach the 4 wiring harness retainers from the engine.

    Ford Taurus. Engine

  1. Disconnect the PCV tube from the turbocharger inlet pipe and position it aside.

    Ford Taurus. Engine

  1. Using the Floor Crane and Spreader Bar, remove the engine and transaxle from the powertrain table.

    Ford Taurus. Engine

  1. Detach the 2 wiring harness retainers.

    Ford Taurus. Engine

  1. Detach the 2 wiring harness retainers.

    Ford Taurus. Engine

  1. Disconnect the 2 transaxle electrical connectors.
    • Detach the 2 wiring harness retainers.

    Ford Taurus. Engine

  1. Remove the 3 transaxle-to-engine bolts.

    Ford Taurus. Engine

  1. Remove the 3 engine-to-transaxle bolts.

    Ford Taurus. Engine

  1. Remove the transaxle-to-engine bolt and 2 stud bolts.

    Ford Taurus. Engine

  1. Separate the engine and transaxle.
    • Install the Torque Converter Retainer and bolt.

    Ford Taurus. Engine

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