Ford Taurus Service Manual: Disassembly and Assembly of Subassemblies

Cylinder Head

Special Tool(s)

Ford Taurus. Engine

Ford Taurus. Engine

Material

Ford Taurus. Engine

Ford Taurus. Engine

Ford Taurus. Engine

Disassembly

NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.

NOTICE: Aluminum surfaces are soft and can be scratched easily. Never place the cylinder head gasket surface, unprotected, on a bench surface.

NOTE: If the components are to be reinstalled, mark the location of the components removed, they must be installed in the same location.

  1. NOTE: RH shown, LH similar.

    Remove the 2 bolts and the LH and RH engine lift eyes.

    Ford Taurus. Engine

  1. Remove the 3 bolts and the coolant outlet and gasket.

    Ford Taurus. Engine

  1. Remove and discard the CHT sensor.

    Ford Taurus. Engine

  1. NOTE: Place all parts in order to one side.

    Remove the valve spring.

    • Using the Valve Spring Compressors, compress the valve spring and remove the valve collet, using some multi-purpose grease and a small screwdriver.
    • Remove the valve spring retainer and the valve spring.
    • Inspect the valve springs. For additional information, refer to Section 303-00.

    Ford Taurus. Engine

  1. Remove and discard the valve seal.
    1. Position the Valve Stem Oil Seal Remover and Slide Hammer over the seal.
    1. Pull up on the Slide Hammer and Valve Stem Oil Seal Remover and remove the seal.

    Ford Taurus. Engine

  1. NOTE: Mark each valve location if the original valves are to be used.

    Remove the valves.

    • Inspect the valves. For additional information, refer to Section 303-00.

    Ford Taurus. Engine

Assembly

  1. NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed.

    Coat the valve stems with clean engine oil and install the valves.

    Ford Taurus. Engine

  1. NOTE: Lubricate the valve seal with clean engine oil prior to installing.

    Using the Valve Stem Oil Seal Installer, install the valve seal.

    Ford Taurus. Engine

  1. NOTE: Check the seating of the valve collet.

    Install the valve spring and the valve spring retainer.

    • Compress the valve spring and install the valve collet using some grease and a small screwdriver.

    Ford Taurus. Engine

  1. Install a new CHT sensor.
    • Tighten to 11 Nm (97 lb-in).

    Ford Taurus. Engine

  1. Inspect the gasket and replace if necessary.

    Ford Taurus. Engine

  1. Install the gasket, coolant outlet and the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).

    Ford Taurus. Engine

  1. NOTE: RH shown, LH similar.

    Install the LH and RH engine lift eyes and the 2 bolts.

    • Tighten to 47 Nm (35 lb-ft).

    Ford Taurus. Engine

Piston

Material

Ford Taurus. Engine

Ford Taurus. Engine

Ford Taurus. Engine

Disassembly

NOTE: If the piston and connecting rod are to be reinstalled, they must be assembled in the same orientation. Mark the piston orientation to the connecting rod reassembly.

  1. Remove and discard the piston rings.

    Ford Taurus. Engine

  1. Remove and discard the 2 piston pin retainers.
    • Remove the piston pin.

    Ford Taurus. Engine

  1. Separate the piston from the connecting rod.
    • Clean and inspect the piston and connecting rod. For additional information, refer to Section 303-00.

    Ford Taurus. Engine

Assembly

  1. Align the piston-to-connecting rod orientation marks and position the piston on the connecting rod.

    Ford Taurus. Engine

  1. NOTE: Lubricate the piston pin and pin bore with clean engine oil.

    Install the piston pin in the piston and connecting rod assembly.

    Ford Taurus. Engine

  1. Install the 2 new piston pin retainers in the piston.

    Ford Taurus. Engine

  1. NOTE: Lubricate the piston and the new piston rings with clean engine oil.

    Install the piston rings on the piston.

    Ford Taurus. Engine

  1. Align the piston rings on the piston.
    1. Upper oil control segment ring gap location
    1. Oil control spacer gap location
    1. Lower oil control segment ring gap location

    Ford Taurus. Engine

    Disassembly
    Engine Special Tool(s) Material NOTICE: Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley ...

    Assembly
    Engine Special Tool(s) Material Engine - External Components Engine - Front and Upper Components Engine - Lower Block Components NOTICE: Do not loosen or remove the crankshaft pulley ...

    Other materials:

    Intake Air Distribution and Filtering
    SPECIFICATIONS Material Torque Specifications DESCRIPTION AND OPERATION Intake Air Distribution and Filtering 2.0L GTDI The air intake system consists of the: ACL assembly. ACL element. ACL outlet pipe. CAC. CAC tubes. The air intake system: cleans inta ...

    Manual heating and air conditioning
    A. Fan speed control: Controls the volume of air circulated in your vehicle. Turn to select the desired fan speed or switch off. If you switch the fan off, the windshield may fog up. B. Defrost: Distributes air through the windshield defroster vents and demister vents. This setting can also ...

    Waxing
    Regular waxing is necessary to protect the paint on your car from the elements. We recommend that you wash and wax the painted surface once or twice a year. When washing and waxing, park your vehicle in a shaded area out of direct sunlight. Always wash your vehicle before applying wax. • ...